Job Description
Responsibilities and Accountabilities
Quality Systems, Standards & Documentation (ISO 9001:2015)
- Implement, maintain and lead the QMS – reviewing/approving quality documentation, procedures and work instructions, within the defined scope of work
- Audit/check: work instructions followed and at the latest revision (WI/1-pagers, at every workstation, ready before work starts); hand-over/ISO documentation (WI, PFD, training records) always maintained and audit-ready
Audit Planning & Execution
- Coordinate and conduct internal audits to a risk-based schedule targeted at pertinent/hot topics, ensuring compliance with applicable standards and on-time closure of findings; audit/check: All relevant technologies, shift changeovers, and slip/line-stopper prevention (zero target).
- Verify inspection outcomes against client specification, not only against work instructions
Shop-Floor Compliance (5S, FIFO & Safety)
- Audit daily: 5S adherence (plant-wide), FIFO adherence (100%) and safe working practices (zero unsafe acts)
Training & Workforce Discipline
- Train, mentor and re-train inspectors to the training schedule/project inception; check: only trained inspectors on shift, inspector trained before work starts, and training records documented and retrievable.
- Manage workplace discipline, escalating to HR for hearings when required
Parts, Stock & DS&R Management
- Own disposition and timely processing of rejected/aging parts (total charge of QSB rooms); audit/check: 24-hour list adherence (OK/NOK parts, reported daily), stock withdrawals against PFD timelines (withdrawals, HU/parts-waiting labelling, DS&R clearance), and Red Rack/DS&R throughput (10ppm
slips/complaints, tracker adherence)
Data, SAP & Systems Integrity
- Audit/check: tablet data capture (100% accuracy, no manual paper unless exception) and SAP transactions – own and sub-supplier – executed promptly and per instruction
Problem-Solving, Root Cause & Escalation
- Lead investigations, root-cause analysis (8D for customer findings and internal findings/Quality Incidents – D1-3 immediate, D4-8 within the next 24 hours) and corrective/preventive action for quality issues, complaints, non-conformances and near misses; proactively flag risk via Q-alerts and follow escalation PFDs
Reporting, Communication & KPI Ownership
- Track and report quality KPIs/stats, presenting weekly to the Quality Services Manager; owns (Quality Lead Dashboard): Client KPI performance, customer complaints, slips, line stoppers, corrective actions,
audit results and training - Be available and responsive during working hours (phone), with clear, concise communication
Client/OEM Audit Representation & Independence
- Represent the site during external client/OEM audits, operating organisationally independent of Operations to preserve audit credibility
General
- Obey and fulfil all legal and lawful instructions and other reasonable work arrangements arranged by the company from time to time.
- Diploma, NQF Level 6, in Quality Management, or extensive experience in the above duties and responsibilities.
- Formal training/certification in root cause analysis methodology (8D/5- Why) and/or internal quality auditing (e.g. VDA 6.3, IATF 16949) is advantageous
Experience
- Minimum 3 years in the automotive industry in production, operations, project or quality
- Prior exposure to automotive OEM supplier quality audits and client- facing audit representation is advantageous
- Experience operating within an SLA/KPI-driven service contract environment advantageous, given the role's direct link to the client's monthly KPI review and escalation process
Knowledge
- Work Instructions (WI) and Process Flow Diagrams (PFDs), including document revision control
- SAP transaction processing relevant to stock withdrawals, DS&R and quality holds
- Tablet-based inspection/data capture systems
- 5S and FIFO principles and audit methods
- Root cause analysis methodology – 8D reporting timeline.
- ISO/OEM hand-over documentation requirements (WI/PFD/training records) and audit-readiness
Personal attributes
- Independent-minded and comfortable operating without day-to-day Operations-line influence, consistent with the role being kept organisationally separate from Operations for audit credibility
- Confident representing the site to external/client auditors